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As globalization continues to force companies to be
more cost competitive, we assist clients with cost reduction through
process improvement, capital investment, and sourcing strategy.
Representative Sourcing Strategy
and Implementation Assignments
The Context Group
has worked with numerous firms on sourcing strategy and assessments
of off shore manufacturing facilities that involved various textiles
operations, ceramics, home furnishings and apparel manufacturing
operations. The following are illustrative projects:
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Analysis of global competitiveness
of the US textile and apparel industries. |
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Evaluated overall cost competitiveness factors
driving Chinese sourcing. |
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Global Sourcing strategy including
China, Canada, Mexico, Viet Nam, Sri Lanka, Pakistan and other
Far East locations. |
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Extensive quality control procedures and standards
training for USA and Asia based personnel. |
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Developed shirt sourcing strategy with a portfolio
of US, Central American/Caribbean and Far East manufacturing
locations. |
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Comparison of sourcing from Russia/Eastern Europe
versus China/Far East. |
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Global benchmarking initiative. |
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Evaluated China, Mexico, and US costs as part
of due diligence in evaluating a US based elastic fabrics company.
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Evaluated China manufacturing operations and
Far East sourcing as part of an overall competitiveness assessment.
This included an evaluation of supply chain management and how
to reduce the total supply chain cycle time. |
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Mexican/South American yarn sourcing strategy. |
- St. Petersburg Textiles (Russia)
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Eastern European sourcing and marketing. |
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Export competitiveness study. |
| Numerous projects on industry and
export development in Asia, Central & South America, East
Europe and Africa funded by USAID, World Bank, UN, and EU and
other international agencies |
Key Factors in the Development
of a Sourcing Strategy
The first step is to define the key
issues that need to be addressed - every organization is unique
in this regard. For example, is the issue dealing with low cost
import competition or is it how a firm with a global footprint manages
its sourcing process?
With the above caveat, we find that understanding
the customer requirements for the products – how much of the
business is commodity in nature vs. specialty, service needs, quality
needs, etc.- is important to understanding and developing a sourcing
strategy.
A second step is to understand the competitive position
of the manufacturer, including:
- Marketing
(brand position, product design, product development, reputation
for quality, relationships with key customers).
- Total cost (equipment, raw material
costs, labor costs, productivity and overhead, etc) vs.
a landed cost from other regions.
- Knowing the competition.
Is it USA based manufacturers, offshore manufacturers, or direct
sourcing by your customers?
- Supply chain management.
Learning the service requirements of key customers, inventory
management systems, manufacturing lead times, and the inventory
investment required.
- Management experience and organization.
Analyzing the current sourcing management function and the organization
required to support a global sourcing effort.
- Other factors include
political risk and the protection of new product ideas and patents.
In looking at the availability of sourcing options,
the company will typically develop a matrix of requirements based
on:
- Its market requirements
- The need to be cost competitive
- Services
- Many other factors as outlined above
Finally, a company may choose a simple sourcing arrangement
or may wish to consider a joint venture or the ownership of the
manufacturing assets.
In some instances, a client is looking for a second
opinion or data to help them develop or confirm a sourcing strategy.
In such cases, we work closely with the existing management to develop
the sourcing strategy and assist in its implementation.
For companies with manufacturing operations, The
Context Group takes a comprehensive overview of
the entire system including:
- Supply Chain Strategy
- Cycle Time Reduction
- Sourcing
- Competitive Benchmarking
- Cost Modeling
- Industrial Engineering
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- Employee Empowerment
- Incentives/Pay Plans
- Work Teams
- Total Quality Management
- Material Utilization
- Waste Control
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The Context Group performed
a manufacturing diagnostic of the operations of Richelieu Knitting,
a knit wear company. The study showed improvement opportunities that,
if successfully implemented, would yield annual savings in the range
of $2.0 million. This implementation is currently underway.
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